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Medical Gas Pipeline Systems

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Kapisa Healthcare · Delhi NCR

Medical Gas Pipeline Systems - Reliable, Safe, NABH-Compliant

Kapisa Healthcare designs, supplies, and installs Medical Gas Pipeline Systems (MGPS) for hospitals, nursing homes, government hospitals, and day care surgical centres across Delhi NCR and India. From manifold rooms to bedhead panels — every pipeline we install is pressure-tested, colour-coded, and fully compliant with NABH and IS standards.
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What Is an MGPS?

What Is a Medical Gas Pipeline System (MGPS)?

A Medical Gas Pipeline System (MGPS) is the network of pipelines, manifolds, valves, alarms, and outlet points that delivers medical gases — oxygen, nitrous oxide, compressed air, and vacuum — directly to patient care areas throughout a hospital.
Without a properly installed MGPS, hospitals rely on individual cylinders at each bedside — which is operationally inefficient, expensive over time, and a significant safety risk. A centralised piped gas system eliminates cylinder handling at the point of care, ensures uninterrupted gas supply with automatic manifold changeover, and allows clinical staff to focus entirely on patient care.
NABH accreditation standards require hospitals to have documented, tested, and maintained medical gas pipeline systems. Every MGPS Kapisa installs is pressure-tested, colour-coded to international standards, and delivered with full NABH-ready documentation.

Gas Catalogue

All Medical Gas Types - One Complete System

Medical Oxygen (O₂)

The most critical medical gas - supplied from a centralised manifold or liquid oxygen tank to OTs, ICUs, wards, and emergency areas via a dedicated pipeline network.

Used in: OTs, ICUs, HDUs, general wards

Medical Vacuum (MVAC)

Centralised suction system for surgical aspiration, wound drainage, and airway management - eliminating the need for portable suction machines at every bedside.

Used in: OTs, ICUs, wards, recovery rooms

Medical Compressed Air

Oil-free, dry compressed air for ventilators, anaesthesia machines, and pneumatic surgical tools - supplied from a dedicated medical air compressor plant.

Used in: OTs, ICUs, ventilator-dependent

Nitrous Oxide (N₂O)

Anaesthetic gas supplied from a dedicated manifold to OT bedhead panels - used in combination with oxygen for general anaesthesia.

Used in: OTs, procedure rooms

Medical Nitrous Oxide / Oxygen Mix (Entonox)

50:50 mixture of nitrous oxide and oxygen - used for pain relief in labour wards, A&E departments, and minor procedure rooms.

Used in: labour wards, procedure rooms

Surgical Air (SA4 / SA7)

High-pressure compressed air at 4 bar (SA4) or 7 bar (SA7) for powering pneumatic surgical instruments such as drills, saws, and tourniquets.

Used in: orthopaedic OTs, neuro OTs

Complete Scope

A Complete MGPS - From Manifold Room to Bedhead Panel

01

Manifold Room Design & Setup

Dedicated manifold room layout with automatic changeover manifolds for oxygen, nitrous oxide, and surgical air — ensuring uninterrupted supply at all times.

02

Liquid Oxygen (LOX) Tank Installation

For larger hospitals — bulk liquid oxygen storage with vaporiser units and automatic primary/secondary switchover.

03

Medical Air Compressor Plant

Oil-free, duplex medical air compressor systems with driers, filters, and monitors — meeting HTM 02-01 and IS 3624 quality standards.

04

Vacuum Plant (MVAC)

Centralised medical vacuum pump stations with duplex pumps, bacterial filters, and exhaust systems — installed in a dedicated plant room.

05

Copper Pipeline Network

Medical-grade copper pipework (to BS EN 13348) installed throughout the hospital — sized, routed, and pressure-tested for each gas type.

06

Zone Valve Boxes (ZVBs)

Colour-coded, labelled zone isolation valves installed at every ward and department — enabling safe isolation of any zone without disrupting the rest of the hospital.

07

Area Valve Service Units (AVSUs)

Local isolation valves at the entry of each clinical area — OTs, ICUs, wards — for emergency gas isolation by clinical staff.

08

Bedhead Panel Units (BHUs)

Colour-coded gas outlet panels at every bed point — OTs, ICU bays, and general ward beds — with integrated electrical outlets and nurse call points.

09

OT Pendant & Boom Systems

Ceiling-mounted pendants and booms for OTs and ICUs — integrating gas outlets, electrical sockets, data points, and equipment mounting in one unit.

10

Alarm Panel System

Master alarm panels at nursing stations and local alarm panels at zone entries — providing continuous pressure monitoring and low-supply alerts for every gas.

11

Pressure Testing & Commissioning

All pipelines pressure-tested to 1.5x working pressure, purged, and verified gas-identity tested before handover — as required by NABH and IS 3624.

12

Full NABH Documentation Pack

As-built pipeline drawings, pressure test certificates, gas identity verification records, and maintenance manuals — complete and ready for NABH inspection.

Compliance

Installed to Indian & International Standards

Every MGPS Kapisa installs complies with the following standards — giving your
hospital a solid foundation for NABH accreditation and regulatory compliance.
  • IS 3624

Indian Standard for Medical Gas Pipelines

The primary Indian standard governing the design, installation, testing, and commissioning of piped medical gas systems in healthcare facilities.

  • NABH

Standards (MOM & SQE Chapters)

NABH accreditation requirements covering medical gas supply, maintenance, staff competency, and emergency protocols — all addressed in our documentation pack.

  • HTM 02-01

UK Health Technical Memorandum

The internationally recognised benchmark for medical gas pipeline design — followed by leading private hospitals in India for best-practice system design.

  • BS EN 13348

Medical Grade Copper Tube

All copper pipework we use is certified to BS EN 13348 — the international standard for copper tube used specifically in medical gas systems.

Patient Safety

Medical Gas Safety - Why Installation Quality Matters

A poorly installed medical gas pipeline is not just a compliance problem — it is a direct patient safety risk. Wrong-gas incidents, pressure failures, and undetected leaks have caused deaths in hospitals worldwide. This is why every element of an MGPS — from pipeline sizing to valve labelling to alarm configuration — must be done correctly by experienced, specialist installers.

Wrong-Gas Incidents

Incorrectly labelled pipelines or cross-connections between gas types can result in patients receiving the wrong gas. All Kapisa installations undergo mandatory gas identity verification testing before handover.

Pressure Failures During Surgery

Under-sized pipelines or poorly configured manifolds can cause pressure drops during high-demand periods — such as when multiple OTs are operating simultaneously. Our systems are sized for peak simultaneous demand.

Undetected Leaks

Oxygen-enriched environments dramatically increase fire risk. All Kapisa pipeline installations include pressure testing to 1.5× working pressure and alarm systems that alert staff to pressure loss before it becomes a clinical incident.

How We Deliver

From System Design to Commissioned Pipeline - Our Process

01

Requirement Survey & Gas Load Calculation

We survey your hospital layout and calculate the peak simultaneous gas demand for each zone - OTs, ICUs, wards, and emergency areas - to correctly size every pipeline and plant component.

02

System Design & AutoCAD Drawings

Full MGPS design drawings are prepared - including pipeline routes, zone valve positions, manifold room layout, plant room design, and bedhead panel locations. Reviewed and approved by you before installation begins.

03

Manifold Room & Plant Room Construction

Manifold rooms, compressor plant rooms, and vacuum plant areas are constructed with the correct ventilation, access, fire protection, and security provisions.

04

Pipeline Installation & Jointing

Medical-grade copper pipework is installed throughout the hospital, with all joints brazed using silver alloy filler and purged with nitrogen during jointing to prevent internal oxidation.

05

Pressure Testing & Purging

All pipelines are pressure-tested to 1.5x working pressure, leak-tested, and then purged with the correct medical gas. Each outlet is verified for gas identity, flow, and pressure before sign-off.

06

Alarm Commissioning & Staff Training

Master and local alarm panels are commissioned and tested. Clinical and maintenance staff are trained on zone valve operation, alarm response, and emergency isolation procedures.

07

Handover & NABH Documentation

Complete NABH-ready documentation pack provided: as-built drawings, pressure test certificates, gas identity records, plant operation manuals, and maintenance schedules.

Frequently Asked Questions

Common Questions About
Medical Gas Pipeline Systems

Yes. NABH standards require hospitals to have documented, tested, and maintained piped medical gas systems. The standards cover system design, staff competency, maintenance schedules, and emergency protocols. Kapisa provides a complete NABH documentation pack with every installation.

A cylinder system uses individual gas cylinders at each point of use — which requires manual handling, frequent cylinder changes, and creates operational and safety risks at the bedside. A piped MGPS delivers gas from a central source through permanently installed copper pipelines to every outlet in the hospital — safer, more reliable, and more cost-effective over time for any hospital with more than 20 beds.

In India, medical gas pipeline systems must comply with IS 3624 (the Indian standard for medical gas pipelines) and NABH accreditation requirements. Many leading private hospitals also choose to follow HTM 02-01 (the UK Health Technical Memorandum) as an international best-practice benchmark. Kapisa designs systems to all of these standards.

Installation time depends on the size of the hospital and the scope of gases being installed. A basic MGPS for a small nursing home (20–50 beds) typically takes 4–8 weeks. A full MGPS for a 100–300 bed hospital typically takes 10–16 weeks from design approval to commissioning.

Yes. Retrofit MGPS installations are common — particularly for hospitals upgrading from cylinder systems or expanding into new floors or wings. Our engineers design the pipeline route to minimise disruption to ongoing hospital operations during installation.

The cost depends on the number of gases, number of outlet points, hospital size, and whether a new plant room is required. A basic oxygen and vacuum system for a small nursing home can start from ₹8–15 lakhs. A full MGPS for a 100-bed hospital with all gas types typically ranges from ₹25–60 lakhs. Contact us for a site-specific estimate.

NABH requires documented preventive maintenance of medical gas systems at defined intervals. Key activities include outlet pressure checks, alarm panel testing, manifold servicing, and annual pipeline integrity checks. Kapisa offers AMC packages covering all scheduled and corrective maintenance for your MGPS.

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